Sterile Plant Tissue Culture Requirements: Environments, Chemicals, Garments

What is Plant Tissue Culturing?

Tissue culturing allows a small fragment of a plant (explant) to grow and function in an artificial medium. The medium, which contains cytokinin, sugars, and minerals is able to facilitate growth of shoots. Tissue culture is accomplished in-vitro, meaning that it’s grown in a test tube environment. The process is a needed response for plant genetics which have faced extinction via genetic degradation and generational vulnerability to powdery mildews and fungal infections.

Advantages of Plant Tissue Culture

Disadvantages of Tissue Culture

Because in-vitro tissue culture requires sugar, the environment is extremely conducive to bacteria, yeast, and fungus which immediately multiply and thrive, therefore compromising the culture. A sterile environment is essential during tissue culture processes. Any contaminants will quickly overcome the culture media. Here’s how sterile environments support tissue culture and clonal propagation free of bacteria, fungi, and microorganisms.

Sterile Environments for Plant Tissue Culturing

Plant tissue culture in a controlled environment drastically reduces pathogens, fungi, and other microbes that interfere with reproductive mechanisms.
Sterile conditions require the complete absence of microorganisms including bacteria, fungi, yeast, and their spores. Sterilization is not to be confused with disinfection. Sterilizing an environment is relatively simple through chemical sterilants irradiation, flash heat cycles, ect, but maintaining a sterile environment is very difficult. By far, people are the most common perpetrators of contamination in clean environments, and particularly when production requires hand-to-hand inputs. The prevention of contamination is divided into three categories: facility, procedure, and operator technique.

Process Requirements for Sterile Plant Tissue Culturing

For the purposes of this article, we’ll be outlining basic design and protective requirements for non-hazardous, sterile processes required for tissue culture. More specifically, the tools and equipment requirement for aseptic workflow during tissue culture processes. Contamination is often late evolving, difficult to detect, and easily spreads throughout a tissue culture laboratory. Likewise, bacteria can often remain present for long periods without indication.

Aseptic Workflow

Aseptic workflow is the cornerstone of every sterile environment. The objective of aseptic processing is to maintain the sterility of product during the handling or preparation process. Therefore, aseptic processing doesn’t generate sterile outcomes from non-sterile products, it simply maintains sterility throughout the manufacturing, packaging, or compounding process.

How Does an Environment Become Sanitary?

Before an environment is ready for sterile processes, it must first be separate from parallel work spaces and maintain sanitary conditions.

All labs require sanitary conditions for support of sterile processing and aseptic workflows. As a general review for new or less established facilities, we’ll outline the parameters of both sanitary and sterile environments. However, this is by no means a comprehensive or complete list, nor does it constitute a recommendation from a controlled environment specialist.

Sanitary environments must remain absent of the following:

  1. Vermin (e.g., insects, rodents) or other animals (e.g., dogs) in the production area
  2. Microbial contamination (e.g., bacteria, mold) in the production area or adjacent areas
  3. Sources of non-microbial contamination in the production area (e.g., rust, glass, shavings, hairs, paint chips)
  4. Production while construction is underway in an adjacent area without adequate controls to prevent contamination of the production area and product
  5. Standing water or evidence of water leakage in the production area or adjacent areas.

Requirements for Sterile Processing

A sterile environment requires an environment that is entirely free of all microbial life. Achieving sterility and maintaining sterility are very much different.

The requirements for a sterile processing facility depend on the risk associated with the task at hand. In regards to this post, we’ll simply outline some of the materials required for support of a sterile outcome in cell culturing and micro-propagation.

Environment Design for Cell Culture

Cell Culture Laboratory Construction

Learn More

Sterile Area Equipment Requirements

Aspetic Handling Area

A plant tissue culture operation requires an aseptic work area with limited access. Although a separate tissue culture room is preferred, a designated area or partition within a larger facility is often adaptable. for aseptic handling, incubation, and storage of cell cultures, reagents, and media.

The cleanliness of the area depends on the sophistication and risks involved with the process at hand. While some laboratories may demand state-of-the-art cleanrooms, relatively small capital investments allow task level isolation via over-pressurized laminar flow hoods. This allows a micro environment which is cleaner than average indoor air by roughly a factor of 1,000. Any process can be made cleaner within the confines of a laminar flow bench, regardless of it being in a clean room or not.

An independent laminar flow hood with HEPA filtration is the most feasible way to facilitate aseptic conditions. 

A laminar flow workstation creates an outward current of air which allows continuous isolation of externally generated particles from the external environment (e.g., surrounding cleanroom or laboratory air and personnel).

In case where the substance or material in question is non-hazardous, the design is optimized for protecting the plant culture from opportunistic organisms. Laminar flow air moves in a single direction and in parallel layers at constant velocity from the beginning (back of cabinet) to the end (front of cabinet) with a straight line vector. An integrated HEPA filtration system and blower supplies Class 100 (ISO 5) or higher air quality. This is the air quality standard found in sterile cleanrooms and labs around the world.

Open isolator systems with laminar flow are are designed to allow for the continuous or semi-continuous ingress and/or egress of materials during operations through one or more openings. Openings are engineered (e.g., using continuous overpressure) to exclude the entry of external contamination into the isolator. This is referred to as positive pressure system, which expels air outward to toward the user, whisking away contaminants from critical surfaces.

Benchtop Laminar Flow Hoods

Quickly and easily turn any workbench, stainless steel table or cart into a laminar flow workstation by adding a benchtop unit. Simply plug it in, and you have an ISO Class 5 (Fed. Class 100) environment.

Click to View Laminar Workstations Online

MetroMax shelving is ideal as a commercial cloning transport and shelving solution.

  • Adaptive in shelf height to plant size
  • Easy to clean and mitigates bacterial/fungal growth
  • Supports easy integration of lighting systems as needed.
  • Mobile and transport ready for commercial cloning

Supplies for Sterile Plant Tissue Culture

What Type of Ethanol is Used for Cell Culture Activities?

Ethanol is an effective germicide, bactericide, fungicide, and vircuide. Alcohol/water concentration is a crucial consideration, as only 70% ethanol concentrations provide the proper water content to penetrate the cell wall completely, coagulate all proteins, and completely kill microorganisms. It’s important to note that alcohols do not provide a meaningful reduction of fungal spores.

What is Sterile Ethanol?

Sterile ethanol is micron filtered, cleanroom packaged, and generally contains 30% of purified water. It must be noted that 70% ethanol does not provide a meaningful kill rate for bacteria spores and fungal spores. This is why a localized heat sterilizer is often used for point of contact items like forceps and knives. Sterile containers and gloves ensure the lowest risk of introducing contamination.

Why You Need 70% Alcohol and Not 99% of Plant Tissue Culture

70% alcohol is an essential contamination control product in any cleanroom or laboratory. 30% water content ensures that the solution effectively denatures the proteins in the cell and it subsequently dies. Sterile solutions ensure that the alcohol itself contains no bacteria spores or endotoxins, otherwise the tool for decontamination – becomes the source of contamination. This is the contamination paradox.

Sterile ethanol and sterile isopropyl alcohol are designed for hyper-clean environments and sterile processes. Micron filtration to 0.2 µm, purified water, cleanroom processing, and a double-bagged and gamma-irradiated package with USP grade materials ensures a ready to use product.

View Sterile Ethanol online.

Plant Tissue Culture Sterile Water and Wipes

  • Sterile Water for Irrigation, USP
  • Prepared by distillation.
  • No antimicrobial agents or other substances
  • pH 5.5 (5.0 to 7.0).
  • Osmolarity 0 mOsmol/L (calc.).
  • Sterile, nonpyrogenic.
  • Pour Bottle.
  • View Pricing
  • Tested for cytotoxicity and bacterial endotoxins for an extra level of contamination control assurance.
  •  Low levels of ions, NVRs (non volatile residues), particles and fibers for use in critical cleaning applications and environments.
  • Packaged in easy-to-use, recloseable slider bags reducing solution evaporation that preserves the consistent wiper wetness level.
  • View Pricing

Bulk Purchases and Consolidation

This post serves as an introduction to sterile laboratory processing, but it does not represent a recommendation for your facility. By no means is this a comprehensive or complete assessment. Laboratory process requirements are multifaceted and complex. All environments and workflows are unique, and so are the state and federal laws which oversee the operation. We’re available everyday to answer questions by phone, provide quotes, and help you process new and reoccurring orders faster.

Lab supply purchases are often time consuming, and require many suppliers, contacts, and invoices. PAC (that’s us) helps consolidate your purchases from a single point of contact. Need help sourcing chemicals or supplies for your tissue culture laboratory? We’re available everyday to help you consolidate your tissue culture supply equipment and chemicals by phone. Ask us about our credibility and verified status with global chemical supply manufacturers. We’re empowered to provide bulk discounts.

Supplies for Plant Tissue Culture

Various chemicals and supplies for sterile processing require a precise selection, as even when the molecule of a substance is identical, the quality and purity may present unique contamination challenges depending on the use.

Bulk Purchases and Consolidation​

Lab supply purchases are often time consuming, and require many suppliers, contacts, and invoices. PAC (that's us) helps consolidate your purchases from a single point of contact. Need help sourcing chemicals or supplies for your tissue culture laboratory?

Let's Make Bulk Supply Fast & Easy

Lab supply purchases are often time consuming, they require many suppliers, contacts, and invoices. PAC (that's us) helps consolidate your purchases from a single point of contact. You tell us what you need, and we'll work directly with manufacturers to get you the best price and manage repeat purchases.

We're Your Supply and Contamination Experts

Many customers come to us when they have difficulty identifying or sourcing a critical purchase for industries including medical devices, biotech, drug compounding, healthcare research, horticulture, or handling of hazardous substances. Our contamination control specialists are here to help.

No Project Too Big, Go from Invoice to Final Install

PAC provides enterprise, commercial, and start-up laboratories with aseptic ready cleanrooms, furniture, garments, and equipment, including full laboratory environments. You're the expert on what happens in your lab, we're the experts on the design and installation of critical equipment and sterile ready environments.

Get Full Circle Support and 100% Standby for Support

Our dedicated relationships with global lab and chemical suppliers allow us to source products from hundreds of suppliers with unlimited quantity. That means you'll get a consolidated purchase order and product support. We work directly with manufacturers for warranties and returns so you don't have to.

How Can we Help?

Production Automation Corporation (PAC) is an authorized distributor for dozens of technical industries and over 30,000 products including Sigma-Aldrich. We help enterprise, commercial, and start-up laboratories define and consolidate a cost-effective strategy for laboratory supply and equipment supply throughout the US and Central America. (Hablamos Español). Send us a list of supplies you need, whether its chemicals, garments, PPE, reagents, workstations, or capital equipment, and we’ll bring it to life.

View Plant Tissue Culture Supply PDF

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Mitch Walleser

Mitch Walleser

Mitch is a contributing writer for Production Automation Corporation. PAC is a factory-direct distributor of products and environmental solutions for industrial and critical requirements within electronics, medical device, life science, pharmaceutical, and general manufacturing industries. Mitch has worked with manufacturing engineers, in-house specialists, and factory experts to highlight and uncover manufacturing solutions. His background includes 3D printing, electronics, and cleanroom manufacturing.

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