3-ply-masks-level-1-2

What’s a Medical Mask? Why is It Different from a Procedural Mask?

Medical Mask Definition

All “medical masks” will carry a classification from the American Society of Testing and Materials (ATSM). Medical masks by definition, must be validated at a minimum of ASTM Level 1. Masks intended for medical purposes are considered medical devices and are regulated by the FDA.

ASTM Testing

ASTM rated masks require third party performance testing. Results must meet regulatory requirements and comply with industry standards.

Medical Masks Filtration Requirements

In general, medical masks are almost always three ply construction.

ASTM Level 1 requires a minimum 95% filtration rate. The design is often a minimum of a latex free 3 ply material, fitted nose band, and pleated fabric.

ASTM Level 2 and ASTM Level 3 masks have additional requirements for liquid and particle production. Level 2 and Level 3 filtration performance must meet or exceed 98% capture of particles 0.1 micron or larger.

ASTM Level 2 protection is adequate for industries and professions when exposure to blood and/or bodily fluids is not a risk.

ASTM 3 surgical masks provide significant protection against fluid penetration for front line workers, lab technicians, and emergency responders.

Virtually all surgical masks have soft ties instead of ear loop designs. Ties and headbands provide a more snug fit which reduces leaks and gaps along the sides of the mask.

Continue to: ASTM Level 3 Surgical Masks

Medical Mask ISO Standards

Medical face masks must be tested additionally to international standard (ISO 10993-5:2009) for skin sensitivity and cytotoxic tests to ensure that no materials are harmful to the wearer. Tests are conducted on materials used in construction of the mask which come in contact with the user’s skin. For example, ASTM 1 level masks are latex free to avoid allergic reactions.

Continue to: What are ASTM Level 1 Performance Requirements?

If a mask manufacturer does not provide an ASTM certification for breathability, fluid resistance, or flame spread — as well as appropriate bacterial and filtration efficacy — a product should not be considered fit for medical purposes.

Continue to: What are the Benefits of 3 Ply Procedural Masks vs Cloth Alternatives?

Procedural Masks Specifications

CleanPro® 3 ply masks are not considered medical masks, as they have not been evaluated as such. However, they do meet ASTM Level 2 requirements for bacterial filtration efficacy (BFE). Non-medical procedural masks are designed for general populations or non-procedural activities. Studies show that procedural masks are largely effectively in reducing the spread of respiratory droplets.

Procedural masks meet the criteria of ASTM particle efficiency and bacterial filtration, but have not been evaluated for ASTM flame, fluid, and breathability.

Here are the specifications: 

Mask Rating StandardSize ThresholdEfficiency Rating
Bacterial Filtration Efficiency (BFE)3.0 um97%
[ASTM F 2101] Particle Filtration Efficiency (PFE)0.1 um98%

[ASTM F 2299] Airborne Particle Count (Helmke Drum)> 0.5 um70 counts/pc./cfm

Production Automation Corporation (PAC — that’s us) is available for direct consultation and price quotes for bulk purchases. Find masks, pricing, and other PPE supplies at the PAC online store. (www.gotopac.com) In stock items are shipped from one of three PAC locations across the United States.

Who Are We?

Production Automation Corporation (that’s us) is an essential business supplier and manufacturer-direct distributor for medical device, cleanroom, and general manufacturing industries.

Our staff includes a culture of specialists, entrenched manufacturing partnerships, and decades of experience in the distribution and application of critical and industrial cleaning science.

All products featured on the PAC blog are available through the gotopac.com webstore. Online orders are shipped and fulfilled Monday – Friday from PAC warehouses in California, Minnesota, and Texas.

Stock levels and inventory are subject to change.

Production Automation Corporation (PAC) stands 100% behind a product catalog of over 30,000 products, which includes support for factory warranties, value-added services, and returns. Get help from a PAC sales rep during business hours via email, phone, or live chat.

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Mitch Walleser

Mitch Walleser

Mitch is a contributing writer for Production Automation Corporation. PAC is a factory-direct distributor of products and environmental solutions for industrial and critical requirements within electronics, medical device, life science, pharmaceutical, and general manufacturing industries. Mitch has worked with manufacturing engineers, in-house specialists, and factory experts to highlight and uncover manufacturing solutions. His background includes 3D printing, electronics, and cleanroom manufacturing.

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About Production Automation

Production Automation Corporation (that’s us) is an essential business supplier for medical device, cleanroom, and general manufacturing industries.

All products featured on the PAC blog are available through the www.gotopac.com webstore. Online orders are shipped and fulfilled Monday – Friday from PAC warehouses in California, Minnesota, and Texas.

Production Automation Corporation (PAC) stands 100% behind a product catalog of over 40,000 products, which includes support for factory warranties, value added services, and returns. Get help from a PAC sales rep during business hours via email, phone, or live chat.

Shop Online: www.gotopac.com
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